LAP-1000S/LAP-2000S Fully automatic metallographic polishing machine (multi point pressure and center pressure)
LAP-1000S/LAP-2000S
Fully automatic metallographic polishing machine (multi point pressure and center pressure)
1、 Product Introduction:
LAP-1000S/LAP-2000S fully automatic metallographic polishing machine supports both:
Multiple samples loaded independently
Sample disk center loading
Six samples can be clamped at once, and a four channel automatic droplet dropper (optional) can be configured to automatically complete the grinding and polishing process.
2、 Product Features:
1. LAP-1000S/LAP-2000S fully automatic single and double disc metallographic polishing machine, while supporting:
Multiple samples loaded independently
Load the center of the sample disk, fix six samples at once (8 samples can be customized), complete all grinding and polishing processes, and ensure the complete plane of each sample is ground and thrown out
2. Grinding and polishing disc and sample disc: Set and operate all grinding and polishing parameters such as rotational speed, grinding and polishing time, rotation direction, water valve closure, etc., and automatically save them for easy retrieval;
3. Adopting PLC+1KW high-power motor
4. Two independent 1KW high-power motors (LAP-1000S as a single motor) are used with high torque, regardless of speed, high and constant torque;
5. Wide speed range, from 5 rpm to 1000 rpm (up to 1500 rpm);
6. The turntable starts and stops quickly, and it can stop rotating within 2 seconds;
7. All grinding and polishing parameters, such as rotational speed, grinding and polishing time, rotation direction, and water valve closure, are automatically saved and easy to call;
8. Imported PLC brand with reliable quality;
9. Touch screen interface, convenient for setting grinding and polishing parameters;
10.4 working modes:
1) Full automatic mode:
According to the sample materials or user habits, 99 sets of processes (processes) can be set and called, each set of processes can contain 10 steps of process parameters (each process for a certain step of grinding or polishing process parameters: grinding disc and grinding head rotation speed, grinding and polishing time...)
2) Single process mode:
According to each grinding and polishing process, 30 process parameters can be set and called: grinding disc and grinding head rotation speed, grinding and polishing time, water on/off
3) According to the prepared material mode:
Select the corresponding grinding and polishing process parameters based on the type of sample material
4) Manual mode:
Operate a specific function of the device separately
11. Store 100 processes that can be imported or exported;
12. Sample grinding layer thickness control: Accurately control the grinding amount of the sample to the designated position (optional);
13. Equipped with 4 or 6 channel automatic dripper (option):
1) The main machine of the polishing machine controls a four channel drip device, and the type and speed of the drip are all commanded by the polishing machine
2) There are three working modes for the drip dispenser: manual, online, and fully automatic
3) Connect with the polishing machine and drip according to the polishing parameters set by the polishing machine; Each mode can be independently set: drip speed, drip time
14. The electromagnetic automatic locking of the grinding head replaces the manual grinding head locking wrench, making it more convenient;
15. By easily replacing the magnetic anti stick disc, all processes such as rough and fine grinding, as well as rough and fine polishing of various specimens can be completed. One disc is equivalent to N discs;
16. Switching between Chinese and English interfaces;
17. Mobile remote control operation (option).
3、 Technical parameters:
name | specifications | ||
model | LAP-1000S | LAP-2000S | |
Grinding disc | 1 | 2 | |
rinding disc main motor | 1KW | 1KW * 2 | |
control mode | Touch screen+PLC | ||
Pressurization method | Pneumatic multi-point pressurization (each sample is pressurized separately)+electric center pressurization |
||
Grinding disc diameter (mm) | φ 254 (optional φ 200, φ 230, φ 300) | ||
Grinding disc speed | 5-1500(r/min) | ||
Grinding disc rotation direction | Optional counterclockwise/clockwise, automatic switching between forward and reverse | ||
Sample disk diameter | 160mm, customizable | ||
Sample disk sample aperture | φ 30mm six hole (optional: φ 30mm eight hole φ 30mm six hole φ 20 six holes φ 40 six holes φ 50mm three hole or customized), | ||
Center pressure | 300N | ||
Single sample pressure | (1-40N) X 6, (1-60N) X 8 (option) | ||
Sample disk speed | 30-200 rpm, the forward and reverse directions of the steering can be switched | ||
Manual mode | 30 sets of parameters can be selected, each set of parameters can be set and called separately | ||
Automatic mode | 99 sets of processes (processes), each containing 10 steps of process parameters (automatically from process 1 to process 10, each step corresponds to a set of parameters) | ||
Common material sample preparation process | 12 sample making processes for steel, iron, and other materials, with a maximum of 10 steps for each material | ||
User programming | User programmable and callable | ||
Sample grinding thickness control | Thickness control accuracy 0.01 mm | ||
Air supply pressure | 0.6MPa | ||
Grinding head locking method | Electromagnetic automatic | ||
Dropper | 1 channel, 6 channels (optional), controlled by polishing machine | ||
source | Voltage: AC220V; Frequency: 50HZ; Power: 2KW | ||
Overall dimensions (mm) | 760 x 470 x 700 | 760 x 730 x 700 | |
weight | 63kg | 74kg |
name | quantity | name | quantity |
(Single disc/dual disc) | (Single disc/dual disc) | ||
Magnetic disk (254mm) | 1/2 | Anti stick disc | 2 |
Adhesive backed sandpaper 254mm (or 250mm) 180 #, 600 #, 1000# | 2 each | Polishing cloth (with adhesive, 250mm) | 1 each |
Velvet, canvas | |||
Diamond suspension grinding polishing fluid | 1 bottle each | Product user manual and product qualification certificate | 2 copies in total |
1 micron, 6 micron, 200 milliliters |
5、 Options
1. Grinding quantity control fixture rotates one grid to 0.02mm
2. Four channel automatic drip device
3. Mobile remote control operation module
4. Air pump
5. Huawei tablet M6 10.8-inch Kirin 980 4GB+64GB WiFi
6. Common consumables:
MAGNOMET | Anti stick disc 5 pieces/box diameter: Φ 250mm |
The surface adopts a special anti stick coating, and sandpaper or polishing cloth with adhesive backing can be pasted on this plate, making it easy to replace and leaving no residual adhesive. Can be reused. | |
This disk is directly used on magnetic disks of BUEHLER or STRUERS; | |
Replacing BUEHLER's MagnoMet and MagnoPad | |
GSC250A | Metallographic special sandpaper 100 pieces/pack |
Abrasive: black silicon carbide | |
Particle size number: P80 # 120 # 180 # 320 # 600 # 800 # 1000 # 1200 # 1500 # 2000 # | |
Size: Φ 250mm water resistant | |
With adhesive backing, sandpaper can be directly fixed on the grinding disc | |
FT250A | Metallographic polished fabric 10 pieces/pack |
Velvet (long fluff)/Canvas (short fluff)/Woolen cloth (short fluff)/Silk cloth (without fluff) Φ 250mm | |
Paste the back: The fabric can be directly fixed on the grinding plate | |
DSU | Diamond suspension grinding polishing solution 500ml/bottle |
Diamond is suspended in a liquid and evenly distributed through a spray can or automatic dripping | |
Diamond suspension grinding polishing solution 500ml/bottle Diamond is suspended in a liquid and evenly distributed through a spray can or automatic dripping Particle size: 0.25, 0.5, 1, 1.5, 2.5, 3, 3.5, 5, 6, 7, 9, 10, 14, 15, 20, 28, 40 microns, suitable for various materials |